Mezzanine System vs Shelving Racking System

Mezzanine System vs Shelving Racking System

Your business is expanding at break-neck speed, and while the growth is welcome – it comes with the pressing need for more warehouse space. Before you get overwhelmed by the thought of relocating to a larger facility with its associated costs and headaches, consider this: what if you could optimise the space you already have? Enter Unistor’s mezzanines and racking systems, two transformative and cost-effective solutions – designed for you to get the most out of your existing space!

Mezzanines are an excellent way to double (or even triple) your usable floor area and improve the functionality of your work environment. But there’s another contender: shelving racking systems. Shelving can take your inventory management to the next level, with a primary focus on efficient storage and warehouse organisation. So, which solution is the best choice? We’re here to help untangle the head scratchers and explore these two options so that you can make an informed decision based on your operational needs. Read on to discover more.

What is a Mezzanine System?

mezzanine system is a semi-permanent elevated platform acting as an intermediate level within your current area. Ideal for dynamic places like warehouses, it’s a cost-effective solution that maximises vertical space without extensive construction. Supported by a grid of structural steel columns, Unistor mezzanines can accommodate additional office space, boost storage and are flexible structures that can be reconfigured to match your operational requirements. The unique, customisable design offers unmatched flexibility, suitable for a range of purposes – such as heavy machinery or even fully-fitted offices.

What is a Shelving Racking System?

Shelving racking systems, made up of various racks and compartments, are purpose-built for efficient storage, maximising horizontal space and systematic organisation. Their design can be complemented with rack-supported mezzanines installed over pallet racking, offering dual storage levels while retaining pallet access below. This solution can be designed with stairs, railings, and conveyors based on function. Prioritising swift deliveries and order turnarounds, our bespoke shelving solutions cater to diverse requirements, streamlining picking processes or even integrating packing areas for heightened e-fulfilment centre efficiency.

Key Comparisons


Space Utilisation

While our shelving racking systems will make best use of horizontal storage space, Unistor’s mezzanine system reigns supreme in regards to vertical space optimisation. Mezzanines offer flexibility – accommodating shelving, offices, and conveyors with fewer columns than rack-supported mezzanines. Rack-supported mezzanines are therefore less adaptable for long-term changes. If your goal is to increase your floor area without expanding your premises, a warehouse mezzanine system is your answer.

Consider Cost Effectiveness

In terms of initial setup, a shelving system might look more cost-effective. However, considering the long-term benefits and added square footage without the need for expanding your building’s footprint, a mezzanine system proves to be a more economical solution in the long term. As a semi-permanent structure, it can also be deconstructed and reconstructed in different locations or configurations as needed, providing ongoing returns on the initial investment.

Consider Efficiency

Both systems provide efficient solutions. A shelving racking system offers a structured approach to inventory management. On the other hand, a mezzanine system is flexible, catering to various needs such as office spaces, additional storage, integrated automation, or even a manufacturing area – all without disrupting workflow beneath. Efficiency largely depends on the specific needs of your business, the nature of your stock and your operational goals.

Consider Adaptability

While shelving racking systems are somewhat fixed in their functionality – that is, organising and storing items, Unistor’s mezzanine systems have a distinct edge in adaptability. We can tailor our mezzanine designs in accordance with the specific needs of warehouses, distribution centres, intralogistics facilities, e-commerce hubs and manufacturing facilities – just to name a few! 

Consider Workplace Safety

Both mezzanine and shelving racking systems strictly adhere to Australian workplace safety standards. For mezzanines, it’s imperative to incorporate essential safety features such as handrails, staircases, and safety gates to meet health and safety regulations. On the other hand, shelving racking systems not only need to be sturdily built but also require regular maintenance checks to ensure they remain stable, secure, and safe for employees, ensuring a hazard-free storage environment.


Choosing Between Mezzanine vs Shelving Racking System 

Here are some vital considerations to guide your decision, ensuring you select a system that aligns with your operational needs, space constraints, budget, and future scalability requirements:

Load Capacity

Products vary in weight, with shelving systems often designed for lighter inventory. In contrast, our robust steel mezzanines are purpose-built to bear the brunt of substantially heavier loads. This ensures a durable and stable platform, capable of accommodating a diverse range of items without compromising on structural integrity.

Available Space 

If your warehouse has a great deal of unused overhead space, Unistor’s highly scalable mezzanine system should be your top pick. If you have a wider floor space but are limited in the height area, consider shelving systems to boost your storage capacity. 

Inventory Requirements

For businesses with a diverse inventory portfolio, shelving systems provide a structured approach, facilitating easy categorisation and retrieval of items. However, if you require a multi functional space for operations, production, or even office setups, mezzanines emerge as the unrivalled storage solution. 

Accessibility and Workflow

Mezzanines offer the advantage of creating additional access points, significantly benefiting larger operations by improving workflow and accessibility. On the other hand, shelving systems require clear, unobstructed pathways to ensure smooth access to stored items, promoting efficient workflow and minimising time spent on locating and retrieving goods.

Find the Perfect Mezzanine Solution with Unistor

Unistor Group is Australia’s leading manufacturer and supplier of mezzanine solutions, and with over thirty years of experience in the industry – we know the importance of space utilisation like the back of our hand. Both mezzanine and shelving racking systems offer great return on investment and value, but your choice should align with your operational needs and long-term vision. Our team is here to assist you every step of the way with customised mezzanine solutions to address all concerns – from budget constraints and limited space, to minimising disruption during installation and maintenance.  

Choose Unistor as the right mezzanine solution and increase your storage capacity by double.

Double the floor space in your warehouse

Contact our professionals today to tailor a Mezzanine Floor solution to meet your requirements