Guide to Warehouse Storage Solutions for Large Items

Guide to Warehouse Storage Solutions for Large Items

Storing large items in a warehouse can feel like playing a high-stakes game of Tetris – every piece must fit perfectly to maximise space without compromising accessibility or safety. As your business grows and inventory expands, the challenge of efficiently organising and storing oversized items may become hard to ignore. Fortunately, there are answers at hand! In this guide, we focus on warehouse storage solutions specifically designed for large items.

Explore the best practices, innovative strategies, and cutting-edge systems that can transform your warehouse storage facilities. Whether you’re dealing with bulky machinery, oversized products, or anything in between, our insights will help you get the most out of your warehouse space and keep your operations running smoothly.

Conducting Safe Operations

Ensuring safe operations begins with evaluating your current warehouse storage solutions. How are they structured and how safe are they? Regular inspections at the start of each shift are essential to spot and address any safety hazards. It’s also crucial to use the right storage equipment, such as heavy-duty shelving, and to ensure that it’s installed correctly. Here are some safety guidelines to follow:

  • Placement of Heavier Loads: Position heavier items on lower or middle shelves to maintain balance and reduce the risk of injury during retrieval.
  • Orientation and Stability: Store long and heavy items sideways to minimise tipping risks, ensuring stable placement and improved safety in the warehouse.
  • Labelling: Use clear, visible labels on heavy items for easy identification, facilitating safer handling and reducing the chance of mishandling.
  • Organised Storage: Arrange heavy items systematically, allowing safe, unobstructed access and movement. This boosts efficiency and reduces accident risks.

Leveraging Vertical Real Estate

Think sky-high in your warehouse! There’s often a goldmine of unused space just above your head. By cleverly utilising this vertical real estate, you can dramatically boost your warehouse storage solutions for large items. It’s best to keep lighter items up high — they’re safer and easier to reach there. Consider extending your heavy-duty shelving higher up for those seldom-needed items, maximising every inch of your warehouse’s existing space.

Mezzanine Floors

Of course, installing a mezzanine system is one of the most effective large item storage solutions. By adding a secondary level to a warehouse or storage area, you can effectively double or even triple the available space within the same footprint. They range from simple storage platforms to heavy-duty processing areas or office spaces. Mezzanine office floors can be integrated with existing racking and storage systems, allowing for an effortless expansion of storage capabilities.

Selecting the Right Storage Systems

Choosing the right storage system is critical for maximising space and efficiency. This decision should be based on your warehouse’s specific space, product requirements, and storage needs. The benefits of a well-chosen system include better stock organisation, reduced costs, avoidance of missed sales, increased employee productivity and satisfaction, and improved safety. Let’s take a look at some of the most popular options:

Pallet Racking Systems:

Ideal for large-scale warehouses handling numerous palletised items, pallet racking systems facilitate efficient stock management and accessibility. They are highly customisable to accommodate different pallet sizes and weights, streamlining operations and improving organisation in warehouse storage facilities with substantial inventory.

Cantilever Racking:

Specifically designed for storing long, bulky items like timber, pipes, and carpets, cantilever racking features protruding arms from a central column. This design offers flexible storage options and easy access, making it a popular choice for hardware and construction material warehouses.

Shelving Systems:

Versatile and adaptable, shelving systems are perfect for storing smaller, hand-picked items. Ranging from basic metal shelves to intricate multi-tier configurations, they are ideal for organising parts, boxes, or archival materials in various industries.

Hanger Rack Systems:

These systems are exceptionally well-suited for retail environments, offering an efficient solution for organising and picking small to medium-sized items. Available in both static and mobile units, hanger racks aid in streamlined stock management and display.

Multi-Tier Racking Systems:

Tailored for warehouses with high ceilings, these systems create multiple storage levels, boosting vertical space utilisation. Often paired with mezzanine floors, multi-tier racking is a strategic choice for expanding storage capacity without increasing the footprint.

Drive-In/Drive-Through Racking:

Designed for storing large quantities of similar products, these systems enable forklifts to enter racking bays directly. This approach maximises storage density, minimises aisle space, and is particularly effective for high-volume, low-variety inventory management.

Automated Storage and Retrieval Systems (AS/RS)

For warehouses handling a high volume of large items, Automated Storage and Retrieval Systems can be a game-changer. These systems use computer-controlled systems to automatically place and retrieve items from defined storage locations, improving efficiency and reducing manual labour.

Bulk Storage Areas

Sometimes, the simplest solution is the best. Designating specific bulk storage areas within a warehouse for large items can be effective. These areas are usually located on the warehouse floor without any racking, ideal for very large or irregularly shaped items.

Elevate Your Large Item Storage Solutions with Unistor

Efficiently managing a warehouse, especially when dealing with large items, requires a blend of strategic planning and the right storage solutions. By implementing the practices and systems discussed, you can significantly enhance the safety, organisation, and productivity of your warehouse operations. Remember, the key to successful warehouse storage lies in understanding your specific needs and choosing solutions that best meet those requirements while maximising space and efficiency.

At Unistor, we recognise that modern warehousing is ever-evolving, so staying ahead of the curve requires flexibility and forward-thinking. Feeling the pinch of limited warehouse storage solutions? Now is the time to consider scaling up with Unistor’s trusted industrial mezzanine solutions. As Australia’s leading manufacturer and supplier of mezzanine solutions, we’re here to help you redefine your warehouse’s potential with bespoke, space-saving designs. Our team offers end-to-end project services from consultation, design, manufacturing to installation, ensuring you deal directly with the manufacturer  a point of difference that can save you thousands in the long run.

Choose Unistor as the right mezzanine solution and increase your storage capacity by double.

Double the floor space in your warehouse

Contact our professionals today to tailor a Mezzanine Floor solution to meet your requirements