ResinDek® Performance Engineered Flooring for Mezzanines and Ground-Level Applications

ResinDek® Performance Engineered Flooring for Mezzanines and Ground-Level Applications

Engineered to support the next generation of warehouse automation

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High-Performance Flooring for Modern Warehouse Environments

ResinDek® performance engineered flooring is designed to meet the demands of today’s high-performance warehouses from AGVs and AMRs to pallet trucks and rolling carts. Distributed and installed exclusively in Australasia by Unistor, ResinDek® delivers the strength, precision, and reliability required in automated, high-traffic facilities.

ResinDek® panels are engineered to perform in the most demanding environments, providing a smooth, level surface that supports the efficient movement of goods, vehicles, and people.
Each panel is built using recycled and recovered wood fibres bonded with eco-friendly resins, ensuring exceptional strength, dimensional stability, and sustainability.

With load ratings of up to 8,000 kg, ResinDek® flooring is ideal for Mezzanines and elevated platforms, pick modules and conveyor systems, AGV and AMR robotics routes and Cold storage and manufacturing areas.

A Flooring System for Every Application

ResinDek® offers a range of panel types tailored to specific applications and load requirements.

ResinDek® LD, MD & HD

Durable, 19 mm thick panels designed for mezzanines, pick modules, and rolling pallet loads.

  • LD – cost-effective for light-duty traffic

  • MD – increased strength for standard warehouse loads

  • HD – high-density option for demanding environments, including robotic traffic and cold storage

ResinDek® MAX

The most robust ResinDek® panel, at 38 mm thick. Engineered to handle electric pallet truck loads up to 8,000 kg, it’s ideal for high-traffic, heavy-duty warehouse zones.

ResinDek® WR

Water-resistant and suitable for projects exposed to moisture or humidity for extended periods. Perfect for modular offices, self-storage facilities, and high-humidity warehouses.

ResinDek® Xspan® & Xspan® FR

Structural panels that eliminate the need for corrugated metal decking.
The Xspan® FR version provides a fire-retardant solution that meets ASTM E-84 Class A and European B-Class fire ratings.

ResinDek® ReShield™

A 6 mm retrofit panel designed to install directly over existing floors. A fast, cost-effective solution for upgrading worn or uneven surfaces.

A Flooring System for Every Application

Material Handling Finishes

Gray Diamond Seal®
An industry-standard coating offering excellent wear resistance, slip resistance and easy cleaning,  ideal for pallet trucks and rolling carts.

Gray Diamond Seal® ESD
Antistatic finish that protects sensitive electronics, bar-code scanners, and pick-to-light systems by preventing electrostatic discharge.

MetaGard® GVT
A steel surface fused to the ResinDek® panel engineered for drop zones, pallet flow areas, and where dragging or pulling of loads occurs. Ensures smooth transitions and long-lasting durability.

Unfinished (UF)
A cost-effective, moisture-resistant option for general warehouse applications. Provides a skid-resistant surface and installs easily with top-side fasteners.

Material Handling Finishes

Robotics Finishes

TriGard® ESD
Developed for AMRs using lidar navigation systems. Offers optimal friction and light reflectivity for precise robotic movement.

TriGard® ESD Ultra
Provides four times the wear resistance of standard TriGard®. Perfect for AGVs following defined travel paths or operating continuously in automated facilities.

MetaGard® SST
Combines the structural integrity of ResinDek® with a steel wearing surface proven to be five times more abrasion-resistant than concrete. Designed for heavy AGV turning zones and high-wear areas.

Hybrid Flooring Solutions
For maximum performance and cost efficiency, ResinDek® finishes can be combined, such as using MetaGard® SST in high-traffic areas and TriGard® ESD Ultra in clean, controlled zones.

Robotics Finishes

Smarter, Lighter and More Sustainable than Concrete

ResinDek® offers all the strength of concrete flooring without the weight or complexity.

Independent studies have shown ResinDek® flooring to be up to 34 % more cost-effective than concrete alternatives.
The savings come from:

  • 90 % lighter weight, reducing structural steel and foundation requirements

  • Faster construction: no curing time, factory-finished surface

  • Reduced installation labour and downtime

  • Lower maintenance over the floor’s lifetime

Unlike concrete, ResinDek® does not crack, dust, or require sealing. Individual panels can be replaced easily, and the surface remains smooth and level, a critical factor for AGV and AMR navigation accuracy.

Smarter, Lighter and More Sustainable than Concrete

Engineered for Comfort and Efficiency

A research study by the Ohio State University Institute for Ergonomics found that working on ResinDek® surfaces results in significantly lower tibial shock compared with concrete or bar grating.
This translates to:

  • Improved worker comfort

  • Reduced fatigue over long shifts

  • Quieter, safer work environments

In warehouses where employees may walk up to 10 miles a day, the difference in comfort and productivity is measurable.

Engineered for Comfort and Efficiency

Transform Existing Floors without Downtime

Not every warehouse has the luxury of rebuilding its floor from scratch. ResinDek® can be installed directly over existing surfaces including concrete, plywood, or poly deck without demolition or extensive preparation.

Level-Span Corrugated Metal Decking

To complement the ResinDek® system, Unistor supplies and installs Level-Span corrugated metal decking, designed to provide superior strength, support, and light reflectivity beneath mezzanine floors.
Level-Span decking is available in multiple gauges and profiles to match your structural and load requirements, and can be pre-punched for use with the Invisi-Loc® underside fastening system, ensuring a faster and cleaner installation.

For self-storage facilities, Level-Span decking offers a particularly effective solution. Its corrugated steel profile supports consistent load distribution across mezzanine walkways and unit floors, while its bright white underside improves light reflection and visibility within storage corridors. Combined with ResinDek® panels, it delivers a durable, cost-efficient system that’s strong, safe, and built to last.

Tested, Certified and Guaranteed

Every ResinDek® panel is backed by extensive testing and independent certifications:

  • ASTM E-84 Class A Fire Rating

  • UL Classified for fire-resistance assemblies up to 2 hours

  • SCS Global Certified for recycled materials and no added formaldehyde

  • LEED® and FSC® Compliant for sustainable construction

  • Environmental Product Declaration (EPD) certified for ResinDek HD and Xspan®

Fast, Reliable Installation Systems

ResinDek® panels are paired with engineered fastening systems that streamline installation and improve long-term performance.

  • Top-Side Fasteners: No pre-drilling required, reducing installation time and fatigue.

  • Invisi-Loc® Underside Fastening: Provides a clean, showcase finish with no visible screw heads.

  • Level-Span Corrugated Decking: Available in multiple gauges for optimal support and light reflectivity.

Together, these systems allow faster, cleaner, and stronger installations across mezzanine and warehouse applications.

Ready to transform your mezzanine?

Request a quote to find the Unilin mezzanine flooring solution that works for you.