Space. It can be a persistent headache for businesses, especially when floor area comes at an eye-watering price. Industrial mezzanine floors offer an ingenious solution by tapping into vertical —all without the need for expensive building extensions or relocations. These intermediate floors can transform underused overhead areas, currently occupied by air, into productive workspaces, storage facilities, or office units, effectively granting businesses newfound room to grow upwards. However, as we reach for the skies, safety standards are not to be left on the ground floor.
A major safety feature that often flies under the radar is ball proof Mesh decking—a component that can make all the difference between a safe workspace and one riddled with hazards. Ball proof decking is not just a fancy term thrown around in construction circles; it is an Australian Standards requirement and can be a lifesaving choice. By preventing objects from falling through the mezzanine flooring, your employees and products beneath are kept safe. This guide will break down the essential aspects of ball proof decking to best protect your workspace.
Understanding ball proof Mesh decking
So, what exactly is ball proof mesh decking? In layman’s terms, it is a type of mesh decking designed to prevent a 15mm ball bearing from passing through any opening in the flooring. This specification is not arbitrary; it represents the size of small tools, nuts or bolts from service & maintenance checks, or debris that could fall from the mezzanine level causing damage to equipment or injury to personnel below. By disallowing such objects from passing through the openings in the decking, This requirement significantly reduces the risk of accidents.
How do I know I need Ballproof Decking?
Essentially, if you are creating a mezzanine floor that will be accessed by Maintenance staff or to support machinery or conveyor systems, this will be a requirement. By using a mesh decking system that has openings larger than 15mm you will require to lay a secondary layer of mesh (chicken wire) underneath the decking to comply with the standard. This addition can result in costly installation fees as it requires doubling up on the installation sequence (laying the chicken wire & then the decking) and can also create an uneven surface as the decking is fixed to a surface that is not even or completely flat.
Safety implications
You might wonder, "Why go the extra mile with ball proof decking?" Well, the safety of your personnel and the protection of your products should be priority number one. Ball proof mesh decking acts as a safeguard, preventing tools, components, or merchandise from falling through the mezzanine floor and causing injury or damage below. It is akin to having a safety net that ensures peace of mind for everyone working in or around the mezzanine.
Of course, compliance is also a legal requirement. In Australia, standards like AS 1657 outline the regulations for fixed platforms, walkways, stairways and ladders. Occupational Health and Safety (OHS) regulations also mandate measures to prevent falling objects in the workplace. Implementing ball proof mesh decking is a proactive step towards meeting these standards and avoiding potential legal pitfalls with councils, private certifiers / building surveyors.
Applications across industries
Ball proof mesh decking is incredibly relevant across a wide breadth of industries, including manufacturing, e-commerce, DC centres and pharmaceuticals. In environments where small components are handled or where there is maintenance or servicing being carried out , the risk of items falling through floor openings increases. For instance, an e-commerce fulfilment centre dealing with thousands of small products daily would greatly benefit from the added safety of ball proof decking.
Addressing misconceptions is also important. Some may think that ball proof decking is costly or difficult to install. However, the reality is that the long-term benefits and ease of installation often outweigh the initial investment. It is a classic case of an ounce of prevention is worth a pound of cure.
Unistor's ball proof decking solutions
Bespoke design
At Unistor, we know that one size does not fit all. That is why we offer customised designs tailored to meet your specific needs. Whether you are retrofitting an existing mezzanine or planning a new build, our team works closely with you to develop a solution that integrates seamlessly with your operations.
Quality and durability
We use high-grade materials that are certified for specified load capacity and Work Health & Safety compliant. Being hot dip galvanised, our ball proof decking is designed to withstand the rigours of industrial use while maintaining its protective qualities over time. Better yet, we back the strength and durability of our workmanship with a 5-year guarantee.
Fast installation
Efficient installation processes mean that you can expect minimal operational disruption. Our expert team ensures that your new decking is installed swiftly and safely, allowing you to get back to business as usual with very little downtime.
Cost-benefit analysis
Investing in ball proof mesh decking is both a safety decision and a financially savvy one. By reducing the risk of accidents and product loss, businesses can save significantly on costs associated with workplace injuries, damaged goods and legal liabilities. In the long run, the decking pays for itself.
Partner with Unistor for expert warehouse solutions
We all know that safety and compliance are not areas where corners can be cut. Ball proof mesh decking is an essential component in mezzanine design that protects your most valuable assets—your people and your products. By adhering to safety standards like AS 1657 and opting for solutions that are preventative, you are building a safer, more efficient workplace.
At Unistor, we are committed to providing innovative solutions that not only optimise storage space but also ensure the safety and security of your warehouse. With over thirty years of industry expertise in mezzanine solutions, we can help you design and build a warehouse that is ready to withstand whatever challenges may come its way.
